Spun TFO Single Deck
National SPUN TFO Machine is one of the most efficient choices for cost-effective production of 2 ply, 3 ply, and multi-ply yarn doubling and twisting. It is suitable for processing spun yarns, cotton yarns, PC, PSF, and PV yarns with high productivity and reliable performance.
We offer twisting solutions with spindle sizes ranging from 90MM to 310MM, making our machines suitable for a wide range of textile industry applications. Backed by modern infrastructure, a strong team of qualified engineers, and deep knowledge of the textile sector, we specialize in manufacturing customized machines designed to meet specific customer requirements.
Technical Specification
| Features | 110PS | 120PS | 135PS | 165PS | 190PS | 230PS | 265PS | 310PS |
|---|---|---|---|---|---|---|---|---|
| Pot Diameter (MM) | 135 | 145 | 155 | 185 | 210 | 245 | 285 | 310 |
| Spindle Diameter (MM) | 110 | 120 | 135 | 165 | 190 | 230 | 265 | 290 |
| No. of Spindle Per Section | 12 | 12 | 12 | 8 | 8 | 6 | 6 | 4 |
| Spindle Pitch (MM) | 205 | 220 | 225 | 250 | 350 | 400 | 400 | 500 |
| Section Length | 1330 | 1385 | 1415 | 1145 | 1465 | 1306 | 1306 | 1065 |
| Max. Spindle RPM | 10000 | 10000 | 10000 | 8000 | 7200 | 7000 | 6000 | 6000 |
| Count Range | 2/25 - 2/105 | 2/20 - 2/80 | 2/10 - 2/60 | 3/6 - 2/60 | 4/4 - 2/40 | 4/4 - 2/40 | 6/4 - 2/40 | 6/4 |
| Twist Range (TPI) | 10-55 | 3-55 | 3-55 | 3-30 | 3-30 | 3-15 | 3-15 | 3-15 |
| Takeup System | Spindle Less Cradle | Spindle Less Cradle | Spindle Less Cradle | Spindle Less Cradle | Spindle Less Cradle | Spindle Less Cradle | Spindle Less Cradle | Spindle Less Cradle |
| M/C Width (MM) | 1000 | 1000 | 1000 | 900 | 1000 | 1150 | 1150 | 1215 |
| M/C Height (MM) | 1625 | 1625 | 1550 | 1650 | 1700 | 1700 | 1950 | 1900 |
| Drive Panel | Stardelta | Stardelta | Stardelta | Stardelta | Stardelta | Stardelta | Stardelta | Stardelta |
| RPM/TPM Control Panel | Optional | Optional | Optional | Optional | Optional | Optional | Optional | Optional |
| Only RPM Control | Optional | Optional | Optional | Optional | Optional | Optional | Optional | Optional |
| Auto Cradle Lifting | Optional | Optional | Optional | Optional | Optional | Optional | Optional | Optional |
| Servo Travers Control | Optional | Optional | Optional | Optional | Optional | Optional | Optional | Optional |
| Foot Brake | Optional | Optional | Yes | Yes | Yes | Yes | Yes | Yes |
| Over Feed Device | Ceramic Type | Ceramic Type | Ceramic Type | Ceramic Type | Ceramic Type | Ceramic Type | Ceramic Type | Ceramic Type |
| Travers System | Mechanical / Servo | Mechanical / Servo | Mechanical / Servo | Mechanical / Servo | Mechanical / Servo | Mechanical / Servo | Mechanical / Servo | Mechanical / Servo |
| No. of Spindle | Machine Section | Machine Length | Power |
|---|---|---|---|
| 132 | 11 | 58 FEET | 7.5HP |
| 144 | 12 | 63 FEET | 7.5HP |
| 156 | 13 | 67 FEET | 7.5HP |
| 168 | 14 | 72 FEET | 5HP X 2 |
| 180 | 15 | 77 FEET | 5HP X 2 |
| 192 | 16 | 81 FEET | 5HP X 2 |
| 204 | 17 | 86 FEET | 5HP X 2 |
| 216 | 18 | 91 FEET | 7.5HP X 2 |
| 228 | 19 | 95 FEET | 7.5HP X 2 |
| 240 | 20 | 100 FEET | 7.5HP X 2 |
| No. of Spindle | Machine Section | Machine Length | Power |
|---|---|---|---|
| 132 | 11 | 58 FEET | 7.5HP |
| 144 | 12 | 63 FEET | 7.5HP |
| 156 | 13 | 67 FEET | 7.5HP |
| 168 | 14 | 72 FEET | 5HP X 2 |
| 180 | 15 | 77 FEET | 5HP X 2 |
| 192 | 16 | 81 FEET | 5HP X 2 |
| 204 | 17 | 86 FEET | 5HP X 2 |
| 216 | 18 | 91 FEET | 7.5HP X 2 |
| 228 | 19 | 95 FEET | 7.5HP X 2 |
| 240 | 20 | 100 FEET | 7.5HP X 2 |
| No. of Spindle | Machine Section | Machine Length | Power |
|---|---|---|---|
| 132 | 11 | 58 FEET | 7.5HP |
| 144 | 12 | 63 FEET | 7.5HP |
| 156 | 13 | 67 FEET | 7.5HP |
| 168 | 14 | 72 FEET | 5HP X 2 |
| 180 | 15 | 77 FEET | 5HP X 2 |
| 192 | 16 | 81 FEET | 5HP X 2 |
| 204 | 17 | 86 FEET | 5HP X 2 |
| 216 | 18 | 91 FEET | 7.5HP X 2 |
| 228 | 19 | 95 FEET | 7.5HP X 2 |
| 240 | 20 | 100 FEET | 7.5HP X 2 |
| No. of Spindle | Machine Section | Machine Length | Power |
|---|---|---|---|
| 48 | 6 | 29 FEET | 5HP |
| 56 | 7 | 32 FEET | 5HP |
| 64 | 8 | 37 FEET | 7.5HP |
| 72 | 9 | 40 FEET | 7.5HP |
| 80 | 10 | 38 FEET | 5HP X 2 |
| 88 | 11 | 48 FEET | 5HP X 2 |
| 96 | 12 | 52 FEET | 5HP X 2 |
| 104 | 13 | 55 FEET | 5HP X 2 |
| 112 | 14 | 59 FEET | 5HP X 2 |
| 120 | 15 | 63 FEET | 7.5HP X 2 |
| 128 | 16 | 67 FEET | 7.5HP X 2 |
| 136 | 17 | 70 FEET | 7.5HP X 2 |
| 144 | 18 | 74 FEET | 7.5HP X 2 |
| 156 | 19 | 78 FEET | 7.5HP X 2 |
| No. of Spindle | Machine Section | Machine Length | Power |
|---|---|---|---|
| 48 | 6 | 29 FEET | 5HP |
| 56 | 7 | 32 FEET | 5HP |
| 64 | 8 | 37 FEET | 7.5HP |
| 72 | 9 | 40 FEET | 7.5HP |
| 80 | 10 | 38 FEET | 5HP X 2 |
| 88 | 11 | 48 FEET | 5HP X 2 |
| 96 | 12 | 52 FEET | 5HP X 2 |
| 104 | 13 | 55 FEET | 5HP X 2 |
| 112 | 14 | 59 FEET | 5HP X 2 |
| 120 | 15 | 63 FEET | 7.5HP X 2 |
| 128 | 16 | 67 FEET | 7.5HP X 2 |
| 136 | 17 | 70 FEET | 7.5HP X 2 |
| 144 | 18 | 74 FEET | 7.5HP X 2 |
| 156 | 19 | 78 FEET | 7.5HP X 2 |
Key Features
- Modular sheet metal structure to deliver strong mechanical support and sturdiness and stability at higher speeds.
- Yarn path is designed in a such way that it ensures minimum tension on yarn and reduce electricity consumption, which is been achieved by quality designed of machines.
- Ceramic devices and hard anodized/plasma coated spindles for handling the filament yarn delicately to ensure optimum quality.
- Complete oil immersed cambox for trouble free smooth operation and minimum wear & tear through the 20 years of life of machine.
- Auto oil circulation gearbox take cares of its own lubrication, without any regular attention of operator. Which reduces maintenance cost of machines.
- Long yarn path design for proper twist setting and control of quality.
- Overfeed system to control package density and optimize for making soft package ready for dyeing.
- Dynamically balanced precession spindles and imported nylon double sandwiched belt improves performance and reduce mechanical losses.
- Extremely lower production cost due to machine design, lower electricity consumption higher spindle speed. Which improves production with context to time.
Spindle
The spindles are dynamically designed by keeping energy conservation in mind and optimum reserve area the place where twist are set on yarns which ensure the quality. Spindle are optimized to maximize feed package weight without increasing energy cost.
Gearbox & Cambox
Auto oil circulation gearbox box with dedicated motor and pump to ensure continuous lubrication And minimize wear and tear maintenance. Fully oil immersed cambox to reduce mechanical friction, efforts and losses
Package Size
Choose from a wide range of roll take-up sizes and direct paper tube take-up options designed to meet diverse production requirements. Depending on the yarn type, application, and end-use package requirements, the take-up package size can be fully customized for optimum performance and handling. Our flexible take-up solutions are engineered to provide better winding quality, improved package stability, and efficient downstream processing.
Foot Break
The individual foot brake system allows easy machine operation, reduces labor fatigue, and helps achieve maximum productivity through efficient manpower utilization.
The disengaged drive foot brake completely isolates the spindle when the brake is operated, ensuring uninterrupted productivity of other spindles and eliminating friction on the running belt, thereby improving overall machine life.
PLC Control System
Plc system with touch screen HMI display to access and control machine working parameters effortlessly just with control of simple touch. Servo motor and servo systems ensures precise and steeples setting of all parameters.
Frequently Asked Questions
What is a Single Deck TFO Machine used for?
A Single Deck TFO Machine is used for efficient yarn twisting and doubling, improving yarn strength, uniformity, and overall quality. It is widely used in spinning mills and textile manufacturing units for producing high-quality twisted yarn.
Which types of yarn can be processed in a Single Deck TFO Machine?
It is suitable for spun yarns such as cotton, polyester, PC, PSF, PV, and blended yarns. The machine ensures smooth processing with consistent twisting results across different yarn types.
What are the key benefits of a Single Deck TFO Machine?
The machine offers high-speed performance, low power consumption, compact design, easy operation, and low maintenance. It also helps reduce yarn breakage and improves production efficiency.
What spindle sizes are available in your Single Deck TFO Machines?
Our Single Deck TFO Machines are available with spindle sizes ranging from 90MM to 310MM, allowing flexibility to meet different production capacities and yarn specifications.
Is the Single Deck TFO Machine suitable for small and medium textile units?
Yes, its compact design and efficient performance make it ideal for small, medium, and large-scale textile industries looking for reliable and cost-effective twisting solutions.
Do you provide customization and after-sales support?
Yes, National Textile Engineering Industries offers customized machine solutions based on specific customer requirements along with reliable technical support and after-sales service.