Cone Take-Up Elastic Yarn Covering Machine
National Elastic Yarn Covering Machine, also known as Rubber Yarn Covering Machine, is widely used for manufacturing yarns used in elastic tapes, face mask elastic, elastic strings, garment elastic accessories, garment smoking, undergarments, socks, panty hose, and various textile elastic applications.
Our machine is designed for smooth yarn covering, high-speed production, low maintenance, and consistent yarn quality. Engineered with advanced technology and durable components, it ensures uniform covering performance, reduced yarn breakage, and energy-efficient operation for continuous industrial production.
Suitable for textile mills, elastic tape manufacturers, garment accessory industries, and elastic yarn processing units, the machine delivers reliable performance and long service life for modern textile manufacturing requirements.
Technical Specification
| Features | 110PS | 120PS | 135PS | 165PS | 190PS | 230PS | 265PS | 310PS |
|---|---|---|---|---|---|---|---|---|
| 🔵 Pot Diameter (MM) | 135 | 145 | 155 | 185 | 210 | 245 | 285 | 310 |
| ⦿ Spindle Diameter (MM) | 110 | 120 | 135 | 165 | 190 | 230 | 265 | 290 |
| 🎓 No. of Spindle Per Section | 12 | 12 | 12 | 8 | 8 | 6 | 6 | 4 |
| 📏 Spindle Pitch (MM) | 205 | 220 | 225 | 250 | 350 | 400 | 400 | 500 |
| ↔ Section Length | 1330 | 1385 | 1415 | 1145 | 1465 | 1306 | 1306 | 1065 |
| 🌀 Max. Spindle RPM | 10000 | 10000 | 10000 | 8000 | 7200 | 7000 | 6000 | 6000 |
| 📈 Count Range | 2/25 - 2/105 | 2/20 - 2/80 | 2/10 - 2/60 | 3/6 - 2/60 | 4/4 - 2/40 | 4/4 - 2/40 | 6/4 - 2/40 | 6/4 |
| 🛠 Twist Range (TPI) | 10-55 | 3-55 | 3-55 | 3-30 | 3-30 | 3-15 | 3-15 | 3-15 |
| ⚙ Takeup System | Spindle Less Cradle | Spindle Less Cradle | Spindle Less Cradle | Spindle Less Cradle | Spindle Less Cradle | Spindle Less Cradle | Spindle Less Cradle | Spindle Less Cradle |
| ↔ M/C Width (MM) | 1000 | 1000 | 1000 | 900 | 1000 | 1150 | 1150 | 1215 |
| ↕ M/C Height (MM) | 1625 | 1625 | 1550 | 1650 | 1700 | 1700 | 1950 | 1900 |
| ⚡ Drive Panel | ⚡ Stardelta | ⚡ Stardelta | ⚡ Stardelta | ⚡ Stardelta | ⚡ Stardelta | ⚡ Stardelta | ⚡ Stardelta | ⚡ Stardelta |
| 🎛 RPM/TPM Control Panel | ⚙ Optional | ⚙ Optional | ⚙ Optional | ⚙ Optional | ⚙ Optional | ⚙ Optional | ⚙ Optional | ⚙ Optional |
Key Features
- Modular sheet metal structure to deliver strong mechanical support and sturdiness and stability at higher speeds.
- Yarn feed control setting providing with overfeed settings
- Tpm and rpm automation for easy operation without any need to change any gear and pulleys.
- Pressure roll covered with rubber sleeve to ensure to finest quality delivered from the machines
- Special gun drilled one piece hollow spindle to increase life and ensure the uniform quality of yarn produced.
- High temperature greasing bearing to maintain the performance of the bearings and spindle and their life.
- Superior quality with good stretch and covering of effect yarn. Smooth finishing of final product produced as per requirement.
- High speed spindle machine designed to make the conversion cost economical.
- Low electricity consumption, helps you fulfill the responsibility of energy conservation & also benefits in reduced production cost.
- Optional direct beam take up attachment provision.
- Cast iron bearing pedestal to increase life and reduce frequent maintenance.
- 7 tank powder coated process machine structure ensure long life & performance of machine.
Spindle
Specially gun drilled one piece hollow spindle with optimum pulley size to reduce energy consumption and maximize the spindle RPM to ensure higher production rates. Enclosed in housing and mounted with high temperature greasing bearing to ensure performance at higher speeds.
Gearbox & Cambox
Auto oil circulation gearbox box with dedicated motor and pump to ensure continuous lubrication And minimize wear and tear maintenance. Fully oil immersed cambox to reduce mechanical friction, efforts and losses
Package Size
Choose from a wide range of roll take-up sizes and direct paper tube take-up options designed to meet diverse production requirements. Depending on the yarn type, application, and end-use package requirements, the take-up package size can be fully customized for optimum performance and handling. Our flexible take-up solutions are engineered to provide better winding quality, improved package stability, and efficient downstream processing.
PLC Control System
Plc system with touch screen HMI display to access and control machine working parameters effortlessly just with control of simple touch. Servo motor and servo systems ensures precise and steeples setting of all parameters.
Spandex Attachment
This machine can be geared up with spandex attachment which will enable and makes the machine flexible to run spandex/lycra yarn as well and elastic yarn as well on same machine at a time. This allows customer to cater requirements from a wide market segment.
Frequently Asked Questions
What is an Elastic Yarn Covering Machine used for?
An Elastic Yarn Covering Machine is used for covering elastic, rubber, spandex, and lycra yarns to produce high-quality stretch yarn for textile and garment applications.
Which industries use Elastic Yarn Covering Machines?
These machines are widely used in garment manufacturing, elastic tape production, face mask elastic manufacturing, socks, undergarments, panty hose, and textile accessory industries.
What types of yarn can be processed in the machine?
The machine is suitable for elastic yarn, rubber yarn, spandex yarn, lycra yarn, polyester yarn, and other stretch yarn materials used in textile applications.
What are the key benefits of an Elastic Yarn Covering Machine?
It offers smooth yarn covering, high-speed production, low electricity consumption, reduced yarn breakage, and consistent yarn quality with reliable industrial performance.
Can the machine run spandex and elastic yarn together?
Yes, the machine can be equipped with a spandex attachment, allowing it to process spandex/lycra yarn and elastic yarn on the same machine for flexible production requirements.
Does the machine support high-speed industrial production?
Yes, the machine is designed with high-speed spindles, durable bearings, and strong mechanical structure to ensure stable and efficient operation at higher production speeds.