Spun TFO Double Deck
National SPUN TFO Machine is one of the most efficient choices for cost-effective production of 2 ply, 3 ply, and multi-ply yarn doubling and twisting. It is suitable for processing spun yarns, cotton yarns, PC, PSF, and PV yarns with high productivity and reliable performance.
We offer twisting solutions with spindle sizes ranging from 90MM to 310MM, making our machines suitable for a wide range of textile industry applications. Backed by modern infrastructure, a strong team of qualified engineers, and deep knowledge of the textile sector, we specialize in manufacturing customized machines designed to meet specific customer requirements.
Technical Specification
| Model | 110PD | 120PD | 135PD |
|---|---|---|---|
| Pot Diameter (MM) | 135 | 145 | 155 |
| Spindle Diameter (MM) | 110 | 120 | 135 |
| No of Spindle per Section | 24 | 24 | 24 |
| Spindle Pitch (MM) | 205 | 212 | 225 |
| Section Length | 1335 | 1385 | 1405 |
| Max. Spindle RPM | Up to 11000 | Up to 11000 | Up to 11000 |
| Count Range | 2/30 to 2/100 | 2/16 to 2/60 | 2/10 to 2/60 |
| Twist Range (TPI) | 7 to 65 | 7 to 55 | 7 to 55 |
| Take Up System | Spindle Less Cradle | Spindle Less Cradle | Spindle Less Cradle |
| M/C Width (MM) | 750 | 830 | 830 |
| M/C Height (MM) | 1880 | 1880 | 1880 |
| Drive Panel | Star Delta | Star Delta | Star Delta |
| RPM/TPM Control Panel | Optional | Optional | Optional |
| Only RPM Control | Optional | Optional | Optional |
| Autocradle Lifting | Optional | Optional | Optional |
| Servo Travers Control | Optional | Optional | Optional |
| Overfeed Device | Ceramic Type | Ceramic Type | Ceramic Type |
| Travers System | Mechanical / Servo | Mechanical / Servo | Mechanical / Servo |
| HST 110 PD | Section | Length | Power |
|---|---|---|---|
| 144 | 6 | 33 FEET | 3HP X 2 |
| 168 | 7 | 37 FEET | 3HP X 2 |
| 192 | 8 | 41 FEET | 3HP X 2 |
| 216 | 9 | 46 FEET | 5HP X 2 |
| 240 | 10 | 50 FEET | 5HP X 2 |
| 264 | 11 | 54 FEET | 5HP X 2 |
| 288 | 12 | 59 FEET | 5HP X 2 |
| 312 | 13 | 63 FEET | 7.5HP X 2 |
| 336 | 14 | 68 FEET | 7.5HP X 2 |
| 360 | 15 | 72 FEET | 7.5HP X 2 |
| 384 | 16 | 76 FEET | 7.5HP X 2 |
| 408 | 17 | 80 FEET | 10HP X 2 |
| HST 120 PD | Section | Length | Power |
|---|---|---|---|
| 144 | 6 | 34 FEET | 3HP X 2 |
| 168 | 7 | 38 FEET | 3HP X 2 |
| 192 | 8 | 43 FEET | 3HP X 2 |
| 216 | 9 | 47 FEET | 5HP X 2 |
| 240 | 10 | 52 FEET | 5HP X 2 |
| 264 | 11 | 56 FEET | 5HP X 2 |
| 288 | 12 | 61 FEET | 5HP X 2 |
| 312 | 13 | 66 FEET | 7.5HP X 2 |
| 336 | 14 | 70 FEET | 7.5HP X 2 |
| 360 | 15 | 75 FEET | 7.5HP X 2 |
| 384 | 16 | 79 FEET | 7.5HP X 2 |
| 408 | 17 | 84 FEET | 10HP X 2 |
Key Features
- Double Deck Efficiency: Vertical stacking of two sets of spindles doubles production output per square meter of floor space.
- Sturdy Construction: Fabricated sheet metal structure ensures vibration-free, smooth operation at high spindle speeds.
- Optimal Yarn Quality: Features ceramic yarn paths and hard-anodized or plasma-coated aluminum pots for delicate, damage-free handling.
- Low Power Consumption: Optimized spindle design, tangential belt drives, and quality bearings minimize mechanical losses and energy usage.
- Advanced Take-Up: Features automatic cradle lifting (pneumatic or mechanical) to lift packages during yarn breakage, ensuring perfect package density and easy doffing.
- Advanced Lubrication: Features a complete oil-immersed cam box and automated lubrication systems to minimize wear and tear.
- Versatile Twisting: Suitable for a wide range of counts, typically producing up to 3 kg high-quality packages with adjustable tension and twist (TPI) options.
Spindle
The spindles are dynamically designed by keeping energy conservation in mind and optimum reserve area the place where twist are set on yarns which ensure the quality. Spindle are optimized to maximize feed package weight without increasing energy cost.
Gearbox & Cambox
Auto oil circulation gearbox box with dedicated motor and pump to ensure continuous lubrication And minimize wear and tear maintenance. Fully oil immersed cambox to reduce mechanical friction, efforts and losses
Package Size
Choose from a wide range of roll take-up sizes and direct paper tube take-up options designed to meet diverse production requirements. Depending on the yarn type, application, and end-use package requirements, the take-up package size can be fully customized for optimum performance and handling. Our flexible take-up solutions are engineered to provide better winding quality, improved package stability, and efficient downstream processing.
PLC Control System
Plc system with touch screen HMI display to access and control machine working parameters effortlessly just with control of simple touch. Servo motor and servo systems ensures precise and steeples setting of all parameters.
Frequently Asked Questions
What is a Double Deck TFO Machine used for?
A Double Deck TFO Machine is used for high-capacity yarn twisting and doubling, improving yarn strength, uniformity, and production efficiency in textile manufacturing.
What is the advantage of a Double Deck TFO Machine over a Single Deck?
The double deck design allows higher production output within the same floor space, making it ideal for large-scale textile units and increased productivity.
Which types of yarn can be processed in a Double Deck TFO Machine?
It is suitable for spun yarns such as cotton, polyester, PC, PSF, PV, and blended yarns, ensuring consistent twisting quality.
What are the key features of your Double Deck TFO Machine?
It offers high-speed operation, energy efficiency, space-saving design, low maintenance, and durable construction for long-term industrial use.
What spindle sizes are available in your Double Deck TFO Machines?
Our machines are available with spindle sizes ranging from 90MM to 310MM to meet various production and yarn requirements.
Do you provide customized Double Deck TFO Machines?
Yes, National Textile Engineering Industries offers customized solutions based on client requirements along with reliable technical and after-sales support.